Kitting 101: A Guide to Product Kitting

May 4, 2023

Kitting 101: A Guide to Product Kitting


Port Jersey Logistics

In the volatile and unpredictable world of logistics, companies are constantly seeking innovative solutions to overcome increasingly complex supply chain challenges and maintain profitability. This has become more pressing as consumer spending dropped in the wake of economic inflation, leaving many shippers with overstocked inventory and rising labor costs that cut into profits. With this in mind, many shippers are compelled to think outside the box to ensure that their operations continue to run smoothly and efficiently. One solution that has gained significant traction in recent years is product kitting, a value-added service that streamlines fulfillment processes, reduces costs, and helps businesses navigate the ongoing labor crisis. This article will present details of product kitting in logistics and how partnering with an experienced 3PL can provide a competitive edge for shippers in today's challenging market. 

What is Kitting?

Product kitting is a value-added service that involves assembling individual items or SKUs into ready-to-ship kits or packages. This process not only consolidates products for more efficient handling but also reduces the chances of errors during order fulfillment. Kitting is a versatile service that can be applied to various industries and can be tailored to meet the specific needs of individual businesses.

Let's explore a few examples and use cases to better understand kitting.

  • Subscription Boxes: Businesses that offer monthly or quarterly curated boxes often combine complementary items from multiple suppliers into a single shipment. This includes things like meal kits with pre-measured ingredients or a hair care kit with shampoo, conditioner, and style treatments.
  • Retail Sets: Packed sets and gift sets are often used by retailers to drive sales, particularly during the holiday season. By utilizing product kitting services, retailers can efficiently package similar products in advance, driving down fulfillment costs while increasing overall revenue. These product sets have
  • Electronics Manufacturing: Kitting can be used to assemble the components needed for a specific device. By combining all the necessary parts into a single kit, manufacturers can streamline their assembly process and reduce the likelihood of missing components or errors.
  • Automotive Parts: The automotive industry often requires the assembly of numerous parts and components for vehicle maintenance or repair. Kitting services can help consolidate these parts into kits, making it easier for mechanics to access the necessary components and reducing the time spent searching for individual pieces.

By implementing kitting services, businesses in various industries can increase sales, optimize logistics operations, and better navigate the challenges of today's labor market.

A Step-by-Step Look at Product Kitting

When implemented correctly, kitting can significantly improve efficiency and reduce fulfillment costs. To better understand how the product kitting process works, let's break it down into four essential steps.

  1. Identify the items needed for a kit: Which products or components need to be included in the kit? This may be based on historical customer order data, standard product configurations, or even overstocked items that need to be moved from inventory.
  1. Pick the items: Once the items for a kit have been identified, warehouse staff or automated systems are tasked with picking the required items from their respective storage locations. 
  1. Assembly: Kit assembly may involve following specific instructions or guidelines, particularly for more complex kits or those requiring precise configurations. The assembly process may be performed by warehouse staff or automated systems, depending on the complexity and requirements of the kit.
  1. Packaging: Once the kit is assembled, it must be packaged, labeled with a new SKU, and prepared for shipping. 

An organized kitting process allows businesses to realize its benefits, such as improved efficiency, reduced errors, and more streamlined logistics operations. Implementing kitting services through a 3PL provider like Port Jersey Logistics can further enhance these benefits, allowing shippers to focus on their core business. At the same time, the logistics experts handle the complexities of kitting.

With 3PL Kitting in Warehouse, Shippers Bring Efficiency to Complex Operations

Outsourcing kitting services to a 3PL provider significantly improves the efficiency and flexibility of supply chain operations. By leveraging the expertise and resources of a 3PL, shippers can focus on revenue-generating tasks while enjoying the benefits of a streamlined kitting process. This section explores how 3PL kitting can optimize packaging, increase sales, and build resilience to labor shortages.

Optimize Packaging Procedures

Warehouse kitting services that pre-assemble product sets can lead to more optimized processes, which benefit shippers in multiple ways. This includes reduced picking and packing time, minimized errors, and reduced packaging materials and wasted space in packages. Additionally, consolidating products into ready-to-ship kits allows warehouse staff to track and manage inventory levels more efficiently, leading to better overall organization and efficiency within the warehouse.

Increase Sales

Bundling complementary products into kits can encourage upselling by offering customers a convenient and cost-effective way to purchase multiple items. Providing customized options can also attract new customers seeking tailored solutions that meet their specific needs. Efficient kitting processes, facilitated by a 3PL provider, can lead to faster fulfillment and improved delivery times. This, in turn, boosts customer satisfaction and fosters repeat business, contributing to increased sales and overall business growth.

Build Resilience to Labor Woes

The ongoing labor shortage and retention challenges have become major concerns for supply chain operations. By partnering with a 3PL for kitting services, shippers can build resilience to these labor issues. A 3PL provider can efficiently manage the kitting process by leveraging their skilled workforce and advanced technology, allowing shippers to mitigate the impact of the labor shortage on their operations. This partnership ensures continued efficiency and helps maintain a competitive edge in a challenging market.

Trust Port Jersey Logistics with Your Kitting Needs

Partnering with a reliable 3PL provider like Port Jersey Logistics for kitting and other value-added services can significantly enhance your supply chain operations. With decades of experience and a solid commitment to customer satisfaction, Port Jersey Logistics is well-equipped to help shippers navigate the challenges of today's complex logistics landscape. By entrusting your kitting needs to our team of experts, you can focus on growing your business. Don't wait  contact us today to discover how our comprehensive kitting solutions can propel your business forward.

Get in Touch


FacebookLinked InTwitter
Thank you! You've been subscribed!
Oops! Something went wrong while submitting the form.

Ready to solve yourlogistics problems?

Illustration bottom line right

Related Content